Process solution

Flexographic Printing Machine with Anilox Cleaning

Automated anilox cleaning reduces color contamination between jobs—critical for brand-color packaging. Match cleaning workflows to your daily job count.

Focus
anilox sleeves and

Specified for multi-SKU film and label changeovers.

Width band
800–1300mm

Web width context used in selection on this page.

Speed context
job change, not line m/min

Process-limited band — not a generic catalog maximum.

Anilox Cleaning specifics

Principle, machine fit, and parameters

How it works

Anilox cleaning restores cell volume after ink, adhesive, or varnish residue plugs the engraving. Automated wash or ultrasonic cycles matter most when a plant changes brand colors several times a day; a generic wipe-down between jobs is not enough for ECG or opaque white cells.

Machine fit

Master and King CI lines that run many SKUs per shift benefit from an inline or offline anilox wash station tied to the sleeve cart. Honor stack lines with fewer daily color swaps can stay on scheduled offline cleaning if cell volume is logged.

Parameter range

Typical wash cycles run 8–20 minutes per sleeve depending on ink chemistry. Cell volume recovery targets are usually ±5% of the engraved BCM after cleaning. Schedule ultrasonic deep cleans when volume loss exceeds about 10% or when white/opaque jobs leave residue.

Common faults

Common failures: dried water-based ink in fine cells, solvent varnish glazing, and mismatched cleaner for UV vs water chemistry. Symptoms show up as weak solids, dirty highlights, and “ghost” color after a brand swap.

Options & add-ons

Specify cleaner chemistry per ink family, sleeve ID tagging, and a volume-check log. Optional closed-loop washers cut solvent exposure on night shifts.

Plant example

A pouch plant running six brand whites per day usually cuts color contamination complaints after adding tagged anilox wash plus a weekly ultrasonic cycle, without changing the press frame.

AI Selector

LISHG AI Press Selector

Master Series

Your production profile

Adjust application, substrate, width, speed, budget, and automation — the selector ranks live Master, King, and Honor series and updates the recommendation on the right.

Material: anilox sleeves and ceramic rollsSpeed: job change, not line m/minWidth: 800–1300mm
Why this machine

Master Series

Based on your profile: multi-SKU film and label changeovers · anilox sleeves and ceramic rolls · 800–1300mm · job change, not line m/min

gearless CI flexo
Process match

Master Series is the strongest fit for multi-SKU film and label changeovers because Best fit when converters need a reliable CI platform for mixed film, paper, non-woven, and FFS jobs without the highest investment. At your target speed of job change, not line m/min, this platform keeps register stable, startup waste low, and changeovers practical for repeat jobs.

Material fit

You selected anilox sleeves and ceramic rolls. Master Series is engineered for film, paper, non-woven fabric, ffs heavy-duty sack. Core substrate window: film, paper, non-woven fabric, ffs heavy-duty sack. This reduces tension surprises and ink-transfer issues on your primary material.

Production envelope

Width target 800–1300mm and speed job change, not line m/min sit inside the Master Series envelope (1000-1600mm, 500m/min). Budget Mid to high range and High automation align with high-automation workflows at this output level.

Strengths & tradeoffs

Key advantages: Balanced CI stability; fast job changeover; wide substrate window. Tradeoff to confirm: Less suitable than King for ultra-high-speed thin-film repeat jobs. If your mix shifts toward ultra-thin film at 400–500 m/min, compare with another LISHG line before finalizing.

Balanced CI stabilityfast job changeoverwide substrate window
Frequently asked questions

Anilox Cleaning FAQs

Do I need inline anilox cleaning on every CI press?

Only when daily brand-color swaps create contamination risk. Low-SKU lines can stay on scheduled offline wash if volume is measured.

How often should ceramic anilox sleeves be deep-cleaned?

Run a light wash every job change that uses opaque or sticky ink; schedule ultrasonic deep cleans when measured cell volume drops about 10% or more.

Process-fit comparison

Machine family matrix

Compare Master, King, and Honor for this process module—not a generic film brochure table.

Key SpecificationsMasterKingHonor
Best fitHigh SKU sleeve CI with tagged wash cartsVolume film lines with daily color swapsFewer swaps — offline wash is usually enough
Speed focusChangeover-drivenChangeover-drivenBatch wash schedule
AutomationInline/offline washer + logsOffline washer + volume checksManual/scheduled ultrasonic
Decision valueMany whites/ECG colors per daySteady film with frequent brand swapsShort-run labels, few colors
Interactive Matrix

Process-fit press comparison

Compare drive architecture, substrate compatibility, speed, automation, ROI logic, and industrial use cases.

VS
Materials
M1
N/A
M2
N/A
Width range
M1
N/A
M2
N/A
Speed target
M1
N/A
M2
N/A
Budget range
M1
N/A
M2
N/A